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Continue rotation glass flow microchannel reactor

Continue rotation glass flow microchannel reactor

Continuous rotating microchannel reactors are primarily used for continuous crystallization, liquid-liquid and liquid-solid processes requiring high consistency in solid particles, and applications necessitating extended reaction residence times. This structural design is intended to prevent excessive shearing—caused by continuous shear forces—of small molecules within complex mixtures.

  • Temperature range： -25-195℃
  • Pressure tolerance： 18bar
  • Flow rate： 100mL/min
  • Flexible volume： 11.3mL/min
  • Summary： It is primarily used for continuous crystallization and processes involving liquid-liquid or liquid-solid systems that require high consistency in solid particles. It prevents the excessive shearing of small molecules within complex mixtures—which can occur with continuous shear—and serves to extend residence time. This version offers the largest liquid holdup (11.3 mL) and the greatest versatility; continuous rotation with deceleration occurs from left to right, while continuous rotation with acceleration occurs from right to left.
Core Physical & Structural Specifications

  • Base Material: High borosilicate glass (Customizable to metal).

  • Chip Dimensions: 152 × 152 × 10 mm.

  • Liquid Hold-up Volume: 11.3 mL (Customizable customization services available).

  • Internal Structure: CRT (Continuous Rotation Type).

  • Manufacturing Process: Multi-layer etching, multi-layer bonding.

Operating Conditions & Limits

  • Operating Temperature: -25°C to 195°C (Compatible down to -50°C with auxiliary insulation).

  • Operating Pressure: 0 to 18 bar.

  • Maximum Flow Rate: 100 mL/min (approx. 6 kg/h).

  • Heat Exchange Type: Integrated, dual-sided heat exchange structure.

Key Features & Advantages

  • High Visualization: All-glass design allows real-time monitoring of reactions or crystallization.

  • Photocatalysis Compatibility: High light transmittance, fully compatible with photocatalytic reactions.

  • Excellent Chemical Resistance: Resistant to conventional acid corrosion.

  • Shear Protection: The unique CRT structure prevents complex components and small molecules from being over-sheared by continuous forces.

Applications & Reaction Types

  • Primary Applications:

    • Continuous crystallization processes.

    • Liquid-Liquid and Liquid-Solid processes with strict requirements for solid particle uniformity.

    • Extending reaction residence times.

  • Common Reaction Phases: Liquid-Liquid (L-L), Liquid-Solid (L-S), Gas-Liquid (G-L).