MF-V6 Continuous Flow Microchannel Reactor (Kilo-scale)

MF-V6 Kilo-scale Glass Microchannel Reactor Available in integrated multilayer glass construction for mixing, reaction & heat transfer;Micro channel with modular system to connect multiple reactors in series or parallel;Suitable for liquid-liquid, gas-liquid and compatible partial liquid-solid reactions, rapid reactions, strong exothermic reactions, dangerous reactions and chemical synthesis reactions that require good mixing conditions

  • Temperature range: -25°C-200°C
  • Pressure tolerance: ≤20bar
  • Flow rate: 0-100mL/min
  • Flexible volume: 6~11.3ml
  • Summary: MF-V6 small-scale glass continuous flow reactors have integrated pre-heat & heat exchange giving optimal thermal control for challenging flow chemistry applications. V6 flow reactor system (flow reactor used in combination with pumps, heat exchangers, temperature control and pressure regulation) that is designed to readily access extreme temperatures (-25 °C to 200 °C), reaction times and pressure conditions (up to 20 bar). V6 enables previously ‘forbidden’ transformations to be executed within a conventional laboratory, and is ideal for up-scaling with no change in mixing efficiency.

The MF-V6 series continuous flow reactors is a high-throughput glass microreactor processed from high borosilicate float glass. The four-layer structure design includes the heat exchanger in the reactor to reduce the space occupancy rate. The design of the structure ensures the maximization of mixing efficiency, so that the reaction phase forms multiple vortex staggered states in the reaction phase, and ensures that the reaction phase is fully mixed and reacted in the flow channel.

The MF-V6 series glass microchannel reactor is compatible with all reagents except hot concentrated alkali, molten alkali metal, hot concentrated H3PO4, HF, and strong corrosive agents. It can operate stably for a long time. The excellent high light transmittance can achieve short wavelength Photocatalytic reaction. Compared with the traditional tubular catalysis, the microreactor can also increase the catalysis conditions and promote the formation of reactants through the application of the heat exchange layer.

Specifications of MF-V6 glass flow reactor

MF-V6 Kilo-scale Continuous Flow Microchannel Reactors

Model

MF-V6-M(HT)

MF-V6-M(CRT)

MF-V6-M(SAT)

Size

152*152mm

Material

glass

Volume

6ml

11.3ml

5.3ml

Residence time

3.6s-60min

6.78s-113min

3.18s-53min

Temperature Range

-25°C-195°C

Operating Pressure

0-20bar

Throughput

0.1-100mL/min(up to 6kg/h)

Structure Type

/

Continue Rotation

Spindle Apparatus

Applicable reaction conditions

Liquid-liquid mixing and gas-liquid mixing

Used for continuous crystallization and high requirements on the consistency of solid particles, liquid-liquid, and liquid-solid type processes

For viscous liquids and easily agglomerated solids, this structure has the least boundary layer and the shortest distance for fluid mass transfer and dispersion

Holder

PFA/PPS/PPS+PFA option

Reagent import and export

Two in and one out or one in and one out (*Multiple imports can be customized)

Raw material import method

coaxial coating injection

Number of standard series reaction modules

10

Maximum number of modules connected in series

12

14

14

Video demonstration of MF-V6 continuous flow glass microchannel reactor:

Casenitration,strong exothermic reaction,friedel-Crafts reaction,gas-liquid reaction

nitration,strong exothermic reaction,friedel-Crafts reaction,gas-liquid reaction

The use of micro-reaction continuous flow technology can save land and personnel costs. The new technology has a high degree of automation, greater process controllability, safer production, high production efficiency, low operating costs, and guaranteed product quality. The use of new technology can promote the rapid upgrading of domestic technology and enhance the product's position in the international market. The scope and field of continuous flow synthesis continue to expand, not only including traditional reaction types and the pharmaceutical and fine chemical industries, but also extending to the fields of electrochemistry, photochemistry, microwave chemistry, nanomaterials, and functional materials.

The glass continuous flow microchannel reactor MF-V6 is compatible with all reagents except hot concentrated strong alkali, molten alkali metal, hot concentrated H3PO4, HF, and strong corrosive agents. It can operate stably for a long time. The excellent high light transmittance can realize short wavelength range. The photocatalytic reaction.

In addition, due to the light transmittance of glass, glass microreactors are better than microreactors made of other materials in the direction of photocatalysis.

Small-scale high-throughput continuous flow microchannel reactors have been used in some cases, including nitration reaction, strong exothermic reaction, low-temperature Friedel-Crafts reaction, gas-liquid reaction, Michael addition reaction, Friedel-Crafts alkylation reaction, aldol Condensation reaction (sodium ethoxide), sulfonation reaction, nitration reaction, diazotization reaction, azide reaction, solvent-free reaction, etc.

Product categories: glass reactors, high temperature and high pressure reactors, continuous flow reactors, high flux reactors, small test microchannel reactors, micro reactors, gas-liquid reactors, solid-liquid reactors, photochemical (catalytic) reactors .

Applicable reaction types: liquid-liquid reaction, gas-liquid reaction, compatible partial solid-liquid reaction.