Laboratory/industrial production grade high-throughput stainless steel continuous flow mixing reactor
Flow Chemistry Metal Microchannel reactor is characterized by unique internal structure, which is able to improve the mixing of fluids, enhance mass transfer and increase total heat transfer efficiency, hence appropriate for multi-phase reactions as well as those with high risks or under harsh conditions such as high temperature and low temperature. Our micro reactors are made of either metals or PTFE according to different situations.
We customizes each microreactor for specific application and provide one-stop service, with the purpose of shortening reaction time, reducing solvent wastage, improving selectivity, increasing yield & product purity, eliminating safety risks, reducing environmental pollution and realizing seamless scaling up from lab to industrial production.
Suitable for liquid-liquid, gas-liquid homogenous or non-homogenous reaction.
Applicable for industrial flow chemical synthesis & process development.
MF-MV6 Metal Flow Reactors
The welded metal micro-reactor adopts the latest seamless welding technology, which realizes the welding of the entire plane instead of the welding corners, and through a special process, it is possible to realize high-strength whole-surface welding without processing the weld seam, which greatly reduces The processing difficulty is reduced, the processing time is reduced, and the welding strength is much higher than that of resistance welding and butt welding.
The process side of the welded metal microreactor adopts the separation shear-combination-separation shear flow channel model, which takes into account the two factors of mass transfer and pressure drop, and maximizes the efficiency of the mass transfer process on the basis of minimizing the pressure drop. , At the same time, heat exchange plates with special heat transfer structures are integrated on both sides of the process board. Through efficient two-way convection heat transfer, the heat in the reaction process is released, and the small-scale and pilot-scale reaction process is safely and stably realized.
·Temperature range: -40℃-300℃
·Pressure range: 0-7MPa
·Single plate fluid holding capacity: 14ml
·Channel length: 3m
·Feature size depth: 1000um
·Material of Construction: S.S 316L, titanium, Hc276, Monel, zirconium, etc.
·For Lab Research and lab scale productions.
·Switch batch production to continuous production, solving the major hazards of explosion, ·low efficiency, severe pollution and large energy consumption.
·Extremely Exothermic Reactions
·High Temperature, High Pressure Reactions.
·Safety: Small amount of liquid holdup in ml, and less consumption of raw materials.
·High flexibility： Convenient reorganization of reaction modules with two or more feeding streams.
·Internal design： Excellent heat & mass transfer.
MF-MV6 High temperature and high pressure continuous flow microchannel reactor
Main application areas: medicine, fine chemicals, dyes, flavors and fragrances, agricultural chemistry, special chemicals, daily necessities, chemical industry and scientific research and teaching. Common reaction process types: nitration reaction, sulfonation reaction, esterification reaction, cyclization reaction, condensation reaction, azide reaction, azo reaction, oxidation reaction, peroxidation reaction, alkylation reaction, amination reaction, Chlorination reaction, hydrogenation reaction, substitution reaction, Beckman rearrangement reaction, Mike addition reaction, catalytic reaction, light reaction, Grignard reaction, etc.